Establish high-quality production systems based on good manufacturing practice (GMP)

The Head Office Factory, Head Office No. 2 Factory, and Kanonji Factory have acquired ISO 22716 certification, or GMP for cosmetics, and our high-quality production systems have earned a good reputation among our customers.

• Subjects: Head Office Factory, Head Office Factory No. 2, and Kanonji Factory

• – We have achieved consolidated production by procuring raw materials, preparing chemicals, packaging products, applying stickers, and packing products in boxes.
• – We have basically automated steps from cutting (clipping), to folding, impregnating, and packaging non-woven fabric. In addition, the possibility of contamination with foreign substances and microorganisms is minimized by adopting one-way routes for the flow of people and logistics.
• – Most of our production facilities use SUS316 and SUS316L parts, and our products are manufactured in Class 100,000 cleanrooms.
• – Periodic monitoring of airborne bacteria and airborne particulates ensures that the environment required for Class 100,000 clean rooms is maintained.

Introduction of advanced sanitation control systems and sterilization equipment

De-Ionized (DI) Water System

For production water (process water), a unique hydrothermal circulation system “DI (De-Ionized) Water System” is used. Purified water conforming to the Japanese Pharmacopoeia is thermally circulated and cooled to ensure use of microbial-free water.

EOG Sterilization Equipment

This equipment uses ethylene oxide gas (EOG) to sterilize objects. This allows you to control the bioburden of non-woven fabrics and increase the range of non-woven fabrics and chemicals that can be combined.